How To Survive in Any Economy

By Michael Buck, President MCB Fleet Management Consulting.  Mike@MCBConsulting.comwww.MCBConsulting.com

A few weeks ago, it was reported that two of trucking’s leading economists said the industry’s recovery is well under way and should continue for at least several years. Trucking, they said, has been outperforming the economy, and conditions in the marketplace are far better than financial commentators and politicians have said. 

But those same economists also cautioned prudence in the matter of keeping costs under control and warned that a serious driver shortage is developing. They also said that while fuel prices are dropping a bit, it’s still relatively expensive and equipment prices are on the rise.

 

Transportation is a leading, not lagging, indicator, and economic cycles and fluctuations – positive or negative – tend to have an immediate effect. In the end, your trucking operation’s success will be predicated, not on what analysts say, pro or con, or what Wall Street does tomorrow or next week but on your own strategies for controlling variable costs, executing the plan and staying firmly on course.

 

Keeping variable costs in check is an extremely difficult task unless you have the proper controls in place. There are six basic ways a trucking company can cut costs – and you won’t like the first five:

 

  • Cut staff
  • Cut wages
  • Cut benefits
  • Cut customer services
  • Cut equipment maintenance

 

OK, you can’t totally cut maintenance without pulling the plug on your business, but you can put it off for as long as possible.

 

Take heart, though, because the sixth method is both the least traumatic and the most effective:

 

  • Improve productivity with defined processes and/or the use of technology.

Technology’s role in cost control doesn’t need lengthy explanation in the age of handheld computers. And “defined processes” simply means establishing and using systematic steps, including capturing the transportation industry’s best practices, to achieve a specific end – and then making sure everyone in the company does his or her part consistently.

A defined process can be as simple as figuring out the best way to sharpen a pencil or as complex as creating and implementing the industry’s most comprehensive preventive maintenance program.

 

In addition to reduced costs and improved services, the results of such a program include a work environment in which every job, companywide, is performed with ease and minimal stress. That process captures the employee buy-in needed to ensure the success of the initiative and creates a loyal and fulfilled workforce eager to ensure a long-term solution through all business cycles, regardless of economic conditions.

 

Done properly, these processes increase the bottom line without robbing Peter to pay Paul. For example, despite popular belief to the contrary, low maintenance cost and high asset utilization can coexist.

 

The unfortunate reality is that the first reaction to thin profit margins is the aforementioned method No. 5 – deferring maintenance. But that inevitably equates to more-frequent breakdowns, higher costs and disastrously poor scores on the Federal Motor Carrier Safety Administration’s new Compliance, Safety, Accountability program.

 

Instead of overreacting and setting the company up for failure, start building a foundation that enables effective processes. Begin developing superior cost controls by using your senior leadership’s knowledge. With some quick analysis and consensus by the leadership team, the low-hanging fruit should be readily evident with a few simple questions:

 

  • What are the high cost drivers?
  • What controls or emphasis could be put in place to reduce each cost driver?
  • Is the right team in place for managing this cost driver?
  • What controls and metrics are in place to proactively monitor and control this cost driver?
  • What are the expiration dates on the contracts or service agreements affecting this cost driver?
  • Can – and should – they be negotiated prematurely?
  • Do you have an experienced individual qualified to negotiate the contracts or service agreements affecting this cost driver fairly?

 

With the information this analysis provides, you easily can assemble a team to develop a process for gaining control of the respective cost drivers impeding your bottom line.

 

Here are some tips for implementing this type of initiative – and some mistakes to avoid:

  1. At first, go slowly to go fast. People don’t handle too much change at one time very well, good or bad. Start off by casually mentioning in passing the upcoming initiative and watching closely to determine who will rise above the throng and qualify for the leadership team.
  2. Decide whether those who aren’t good team players should even remain part of the organization. Are they consciously or – to give them the benefit of the doubt – subconsciously running covert actions that impede the success of the leader or the organization? Do they sense the need to remain profitable? Do they embrace the organization’s culture?
  3. Even if solutions are evident to senior leadership, help the team reach them by asking probing questions, no matter how long it takes.
  4. Have the team develop the method and metrics to monitor progress.
  5. Use an unbiased, unintimidating facilitator.
  6. If necessary, use a third party.

 

The most obvious result of turning to cross-functional teams is their immediate and positive effect on profitability. The underlying benefit, however, is their effect on camaraderie and morale throughout your organization as they reduce stress, improve productively and produce nonquantifiable, but beneficial, improvements to the bottom line – and to customer satisfaction.

 

Economies inevitably wax and wane, and when times are good, the next dip may be around the corner. But with reliable processes in place and a fully engaged workforce, you are prepared to weather any financial storm.

How To Improve our Industry’s Image – And Your Bottom Line

Several high-profile cases involving safety and compliance have resulted in trucking companies shut down by the Feds.  How do these cases affect the rest of us who run legal and clean?  What can we do to enhance our image?  It’s not your imagination – more trucking companies are forced to shut down by regulators than ever before.

The trucking industry wants to run safely and legally.  A few people want to make a quick buck – mostly new trucking industry entrants.  The FMCSA knows this.  In Bellevue, WA at the Commercial Vehicle Safety Alliance’s April workshop, FMCSA Administrator Anne Ferro addressed this situation.  She discussed the agency’s “imminent hazard” authority, used to rid the highways of high-risk drivers and carriers.  “We’re making sure we’re getting the bad actors off the road, giving them a chance to rehabilitate, improve or just stay off the road altogether,” Ferro said.

So how is the FMCSA using imminent hazard authority?  We’ve seen numerous examples this year.

U&D Service from Indianapolis ignored multiple warnings.  Problems included log book violations, overweight violations, drivers who could not communicate to officers in English, and dispatching drivers with no CDL.  This food transportation company was previously investigated for transporting products at unsafe temperatures and cross-product contamination.

Lancaster, PA – based milk hauler D.A. Landis Company has been cited for requiring and encouraging drivers to keep two sets of log books.  Drivers and managers used secret codes on their hand-written logs to tell managers in which file to place specific logs.  Owner Dean Landis faces a maximum penalty of 5 years in prison and a $250,000 fine.  The company faces up to 5 years probation and a $5.5 million fine.  In addition, the company sold tainted milk to a New Jersey cheese company, since they could “make a little profit” instead of dumping the milk.   

Gunthers Transport from Maryland was shut down by the FMCSA as an imminent hazard to the public.  The drivers were allowed to falsify log books, their vehicles were found to be in poor condition, and their drivers were not required to perform pre-trip inspections.  Their 18 vehicles were inspected 192 times in 2 years and placed out of service 58% of the time.  Their drivers were inspected 245 times in 2 years, and placed out of service 16% of the time.  Owner Mark Gunther has been in the news before, his previous company Gunthers Leasing was the first to be criminally charged for altering drivers log books back in 1995.  Gunther spent 2 years in jail and paid a $170,000 fine for instructing drivers how to falsify logs.

Reliable Transportation Services of Pleasant Grove, UT is the second company owned by Jay Barber to be shut down in 2 years.  They had numerous Hours of Service violations, no drug and alcohol program, employed drivers without CDL’s, resulting in the FMCSA calling them an “imminent hazard”.

In North Carolina, Mabe Trucking owner Roger Mabe and consultant James Brylski have pled guilty to falsifying drivers’ logs.  The fines can go as high as $500,000 and probation as long as 3 years.  It is especially interesting – Brylski is a former FMCSA inspector. 

What can we do?  Clean equipment, drivers that are trained and aware, and management attitude all help our cause.  It’s more than just safety meetings.  Managers’ attitudes are reflected by drivers, supervisors, and mechanics.

Stay on top of Driver Vehicle Inspection Reports – responding to every request or condition report.  Even if that request or equipment report is misguided or unnecessary, let drivers know that you’re watching every inspection.  This is best accomplished by using LoadTrek’s automated Driver Vehicle Inspection Report.

Nothing is more visible than equipment appearance.  Most successful fleets utilize an equipment cleaning program, and most indicate that this program actually pays for itself.  Fleets report that drivers take better care of equipment, mechanics spend less time on repairs, and that equipment is pulled over for roadside inspections less often.  Driver appearance matters, too.  Encourage your drivers to take pride in their profession and show respect for themselves and their customers.

LoadTrek allows you to monitor your trucks and drivers while they are on the road and out of sight.  Many fleets have embraced a driver monitoring program for years.  A comprehensive driver monitoring program includes automated Hours of Service, and driving performance measurement.  The financial return on investment from a driver monitor program is well documented, and immediately recognized.  Other benefits include improved driver morale, a better reputation in the enforcement community, and increased litigation protection.

The right technology, a top-down safety culture, appreciation for your good drivers, and careful attention to vehicle maintenance are good business.  

Wage and Hour Compliance

Can your transportation management system help you with wage and hour compliance? What happens in California will happen elsewhere.  A U.S. District Court judge in California issued a Temporary Restraining Order enjoining a group of logistics and warehouse operators from continuing to issue deficient wage statements and requiring that the hours worked by employees paid on a piece-rate basis (i.e., miles, stops, or other activity-based pay system) be recorded.

The decision highlights the importance of ensuring all wage statements issued to California employees disclose all required information.  

The information that must appear on all wage statements under California law includes:

  1. gross wages earned
  2. total hours worked by the employee
  3. the number of piece-rate units earned and any applicable piece rate if the employee is paid on a piece-rate basis
  4. all deductions, provided, that all deductions made on written orders of the employee may be aggregated and shown as one item
  5. net wages earned
  6. the inclusive dates of the period for which the employee is paid
  7. the name of the employee and the last four digits of his or her Social Security number or their employee identification number
  8. the name and address of the legal entity that is the employer
  9. all applicable hourly rates in effect during the pay period and the corresponding number of hours worked at each hourly rate by the employee.

These requirements are equally applicable to out of state motor carriers with California operations. Along with verifying that your wage statements are compliant with California law, motor carriers, logistics providers, and other transportation companies should also ensure that the hours worked by those employees are being recorded.  Regardless of whether employees – including drivers – are paid on a piece-rate, hourly or some other basis, their hours must be tracked and included on wage statements each pay period.

We learned at the NSRMCA National Conference back in August that the US Department of Labor has hired 300 new auditors, and that number does not include state hires.  What’s mandatory in California is recommended in any state – make sure your work plan is clear, and that your workers’ activities are clearly documented.

You can set up LoadTrek to document your Fair Labor Standards Act compliance.  Document any and all required activities when you set up the route, load or job.  Make sure all required pre-trip and post-trip required activities are documented.  Set up standard times for these activities based on normal circumstances.  Set up as a route “stop” any authorized break periods, with stop comments regarding the nature and duration of that stop.  Create clear comments for each planned stop on the route; whether loading, unloading, or performing service work. 

Make certain your entire company understands that the scheduled times are there for a reason – and that under normal circumstances they are achievable.    

It’s About Time

An interview with Gene Corcoran

By Joel Beal

Gene Corcoran is my client with the longest tenure. Gene started using fleet technology within his private fleet in 1986. He is the most competent person I know at driving fleet efficiency, and a leading expert in tank truck operations. We sat down for an interview in January 2012.

JB: Gene, we first met at your Irving, TX terminal in 1994 – and by that time you already had 8 years’ experience using fleet technology. Tell us about it.

GC: I started my trucking career in 1978. In 1986 we tested the first real, working onboard computer technology – and we rolled out the US fleet in 1987 and 1988.  I met my wife during this time; she was the corporate onboard computer project manager, and I was the garage supervisor in Brooklyn, NY.

I’ve been working with trucking technology most of my professional life.  We have a long history using fleet technology, and we use fleet technology very differently than our competitors.

JB: We seem to be in a “smart phone” society, people load up on technology they don’t fully utilize.  Every month I read stories in magazines about fleets trying to make their technology work – there seems to be a lack of focus.  Many fleets don’t seem to have clear goals.  When using fleet technology, how do you avoid making a mistake?  Why do many struggle, yet you make it look very easy?

GC: Most fleets do the exact same thing.  Yet, they all measure efficiency differently. What are you measuring?  Why are you using these measurements?  You have problems – what are they?  Answer these questions, then build your technology plan.  When you write it down, it becomes clearer.

JB: What do you measure?  I imagine it’s a long list of key performance indicators.

GC: No it’s not – we measure time.  That’s it.  Time is the one thing that all fleets have in common.

JB: Do you measure fuel economy, driving habits, CSA scores, anything else?

GC: Yes, we monitor those indicators, but we focus on time to measure our fleet’s efficiency.   When we master that element, everything else falls into place.  Our three-step process is very simple:

1. Set up our trip schedules based on what we think is reasonable.  Trip schedules include loading, unloading, deadhead, and stem time.  You can’t charge for stem time, but you’re paying for it.

2. Measure actual performance against this trip schedules.  Look at each trip, and each trip segment – where can we drive out time?

3. Using actual, recorded information, we periodically move and tighten our trip schedules. Labor groups and drivers agree that these tightened trip schedules are reasonable – they are the ones who created these tighter schedules by their past performance.

JB: What have you seen for financial benefits?

GC: When we save 15 minutes per driver per shift, we save big bucks.  We know exactly what this number is, and we know that we’ll give up those savings when we stop monitoring.  Data is useless unless you monitor and measure.

JB: How has this changed your company?

GC: When you focus on time, you drive all departments to work together.  Sales/marketing, dispatch, maintenance, and drivers must all constantly communicate and cooperate with each other.  If your department does anything to delay a driver – you must explain the situation.

When you measure the entire company on route time, maintenance will do those things that keep the trucks rolling.  It’s how we justify auto tire inflation systems, automated transmissions, anything to keep the equipment rolling, out of the shop, and off the side of the road.

When you measure time, dispatch must do those things to facilitate the driver getting on and off the yard.  Cooperating with the drivers makes them more satisfied.  Trucks and trailers are ready when the driver arrives for work, and dispatch has loads and shifts planned.

Dispatch plans routes and trips to minimize exposure to traffic delays.  This in turn creates less hazardous routes, easing stress on the drivers and reducing exposure to accidents.  Sometimes the routes may be longer – that’s OK if trip times more efficient and the route is less hazardous.

We spec and maintain trucks so that they don’t break down as frequently, and we have a safer and more reliable fleet.  Drivers are happier.  Fewer safety defects improved our CSA scores. Improved CSA scores means we experience fewer Level 3 inspections, which further decreases our delays.

You create this cycle where time management drives improvements in all aspects of our fleet – financial performance, safety, compliance, on-time performance, maintenance costs, and driver satisfaction.

JB: What about safety? Don’t you see more work-related injuries and traffic violations, and decreased fuel efficiency as a result of speed?

GC: We will do nothing that jeopardizes safety.  Safety is of paramount importance.  We strictly monitor speed and hard braking occurrences – the two leading indicators for aggressive and reckless driving.  We tolerate no speeding and only 1 hard brake occurrence every 200 miles.  As for non-driving activities – we allow drivers to move at a normal pace.  We will never tighten non-driving standards to the point that a driver is forced to move faster than normal.  Drivers learn to drive our trucks our way.

JB: Gene, thanks for your time and your valuable advice.